Metal Roof Sheet Specs Malaysia: TCT, Zincalume & Profiles
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Metal Roof Sheet Specs Explained
Thickness, Coating, Profiles & Pitch (2026)

How to read a metal roof quotation so two sheets that look the same are compared like for like.

Cut ends of bare, colour-coated and tile-effect metal roof sheets with a caliper and tape measure

A metal roof sheet is specified by five things: the steel thickness, the metallic coating, the paint finish, the profile and the way it is fixed. On a quotation, ask whether the thickness quoted is the base metal thickness (BMT, the steel alone) or the total coated thickness (TCT, steel plus coatings), whether the coating is zinc (galvanised) or zinc-aluminium alloy, and which profile and minimum roof pitch the maker states for it. ClickBina's guides put a metal longspan re-roof at RM13,500 – RM27,000 on a 1,500 sq ft roof, with IBR corrugated sheet lower at RM10,500 – RM19,500 (indicative 2026, Klang Valley). A site visit is RM150, waived if you go ahead.

What you are actually buying in a metal roof sheet

Most quotations describe a metal roof in a few words, such as “metal deck, colour” or “Zincalume longspan”. Behind those words sit five separate choices, and two roofs that look the same from the road can differ in all of them:

  1. The steel: its grade and its thickness.
  2. The metallic coating on the steel: zinc (galvanised) or a zinc-aluminium alloy.
  3. The paint system on top, if the sheet is colour-coated.
  4. The profile: the shape rolled into the sheet, which decides how far it spans and how flat a roof it can go on.
  5. The fixing: screws through the sheet, or concealed clips.

The metal roof vs tile roof guide covers whether metal is the right roof for your house at all. This page assumes it is, and explains how to read the specification.

Thickness: BMT and TCT are not the same number

Sheet thickness is quoted in two different ways, and the difference matters when comparing quotes.

  • BMT, base metal thickness, is the thickness of the steel alone, before any coating. It is the number that relates to the sheet's strength.
  • TCT, total coated thickness, is the steel plus its metallic coating and any paint. It is always a larger number than the BMT of the same sheet.

A quotation that states a thickness without saying which one cannot be compared with one that does. Ask for the BMT, the steel grade and the maker's product name in writing. Makers also publish tolerances on thickness: Ajiya, for example, lists a thickness tolerance of ±0.03 mm on its AP RIB product page. A thinner sheet dents more easily underfoot and under falling branches, and drums louder in rain.

Zinc, zinc-aluminium and colour-coated

The metallic coating is what keeps the steel from rusting. Two families are common in Malaysia:

  • Galvanised (zinc-coated) steel: the older, familiar “zink” sheet.
  • Zinc-aluminium alloy coated steel, sold under brand names such as ZINCALUME®. Ajiya's metal division page describes ZINCALUME® steel by BlueScope as the first aluminium/zinc alloy coated steel.

Either can be left bare or colour-coated, meaning a factory paint system is baked onto the metallic coating. Colour-coated sheet costs more but looks finished and reflects more heat in light colours. Whatever the coating, three habits shorten its life on site: cut edges and drilling swarf left on the sheet, contact with copper, lead or wet treated timber, and water ponding on low-pitch laps. The rusty roof guide explains how rust develops once the coating is breached.

Profiles: trapezoidal, corrugated, tile-effect and concealed-fix

The profile is the shape rolled into the sheet. It decides how far the sheet spans between purlins, how much water it can carry and how flat the roof can be. These examples are from one Malaysian maker's published product pages:

Profile (Ajiya example)TypeRib heightEffective coverMinimum roof pitch
AP RIBTrapezoidal pierce-fixed decking23 mm762 mm3°
Concealed RibConcealed-fix decking35 mm or 45 mm762 mm2°
Ajiya EuroTile-effect step profile35 mm780 mm8°

Trapezoidal and corrugated sheets are the everyday choice for porches, extensions, factories and many houses. Tile-effect profiles imitate a tiled roof and need a steeper pitch. Concealed-fix profiles clip down onto brackets with no screws through the weather surface, which suits long, low-slope roofs; the standing seam guide covers that family in depth.

Roof pitch: match the profile to the slope

Every profile has a minimum pitch stated by its maker. Below it, heavy rain backs up over the laps and the ribs cannot carry the water away fast enough. The three examples above range from 2° for the concealed-fix deck to 8° for the tile-effect sheet. When a porch or extension roof is being built flatter to fit under an upstairs window, the profile has to be chosen for that slope, not the other way round.

Long runs on low slopes also need end laps and flashings detailed for the volume of water at the bottom of the roof, and the gutter sized for it.

Fixing: screws, washers and clips

Pierce-fixed sheets are screwed through the crests with self-drilling screws and bonded sealing washers. The washers are the part that ages first; the metal roof leak repair guide explains why perished washers and backed-out screws cause most metal roof leaks. Good practice is to fix through the crests, not the valleys, use screws matched to the coating, sweep away drilling swarf before leaving the roof, and seal laps and flashings with the maker's accessories rather than a smear of sealant.

Concealed-fix sheets avoid screw holes in the weather surface but depend on correct clip spacing and on the sheets locking together fully along their length.

Heat and rain noise: what goes under the sheet

A bare metal sheet gets hot in the sun and loud in a storm. The usual answers are a reflective foil or sarking under the sheet, insulation above the ceiling, or an insulated sheet. Ajiya, for example, describes its AP RIB PU PVC / Metal sheet as prepainted steel with a rigid polyurethane (PU) layer and a PVC or metal liner, sold on internal noise control and thermal comfort. The roof insulation guide compares the options, and the noisy metal roof guide deals with rain noise on porches and awnings.

What metal roofing work costs

ClickBina's guides publish these indicative 2026 Klang Valley figures, quoted from the page named beside each:

ItemIndicative priceSource
Metal longspan re-roof, 1,500 sq ft roof, all-inRM13,500 – RM27,000Metal roof vs tile roof guide
IBR corrugated sheet re-roof, same roof, all-inRM10,500 – RM19,500Metal roof vs tile roof guide
Batten reconfiguration when switching from tile to metalRM3,000 – RM8,000Metal roof vs tile roof guide
Re-screw with new bonded washersRM500 – RM1,200Metal roof leak repair guide
Lap joint, ridge and flashing resealingRM800 – RM2,500Metal roof leak repair guide
Rust-seal coating system, per sq ftRM5 – RM12Metal roof leak repair guide
Leak detection, separate paid visitRM300 – RM800Metal roof vs tile roof guide

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The specification moves the price: thicker steel, colour-coated finishes, concealed-fix profiles and insulated sheets all cost more per sheet than bare, thin, pierce-fixed decking. Ask for each quote to name the product so you are comparing like with like.

What to ask for on the quotation

  • The maker and product name of the sheet, and its profile.
  • Thickness, stated as BMT (and TCT if given), and the steel grade.
  • Metallic coating type, and whether the sheet is bare or colour-coated, with the colour.
  • The maker's minimum pitch for the profile, against the actual pitch of your roof.
  • Fixing method, screw type and washers, or clips for concealed-fix sheet.
  • Flashings, ridge caps, end caps and gutters: material and coating matched to the sheet.
  • Foil, sarking or insulation under the sheet, if any.
  • Removal and disposal of the old roof, and any batten or purlin changes.

How ClickBina can help

WhatsApp us your job details for a quote: the roof (house, porch or extension), its rough size, whether it is new or a replacement, and any leaks you already see. ClickBina is an experienced KL & Selangor contractor for whole-house refurbishment and trade coordination, so roofing can be planned together with ceilings, gutters and the rooms below. We reply within the hour, the price agreed is a flat price with no hidden charges, and a site visit is RM150, waived if you go ahead. Leak detection is RM300 – RM800 per visit, charged separately. See also house renovation.

Sources & methodology

Methodology: profile dimensions and pitches are quoted from one Malaysian maker's product pages as examples, downloaded on 1 October 2026; other makers' profiles differ, so check the product you are offered. Prices are ClickBina indicative 2026 Klang Valley ranges.

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Common Questions

What is the difference between BMT and TCT?
BMT (base metal thickness) is the steel alone; TCT (total coated thickness) includes the metallic coating and any paint, so it is always the larger number. Ask which one a quotation means.
Is Zincalume better than galvanised sheet?
They are different metallic coatings: zinc for galvanised, a zinc-aluminium alloy for ZINCALUME® and similar products. Compare the maker's product data for your exposure rather than relying on the name.
What roof pitch does a metal roof need?
It depends on the profile. One Malaysian maker lists 3° for a trapezoidal deck, 2° for a concealed-fix deck and 8° for a tile-effect sheet.
How much does a metal re-roof cost?
ClickBina's guides put a metal longspan re-roof at RM13,500 – RM27,000 on a 1,500 sq ft roof, with IBR corrugated sheet at RM10,500 – RM19,500 (indicative 2026, Klang Valley).
Why do metal roofs leak?
Mostly at screws, washers, laps and flashings rather than through the sheet. Re-screwing with new bonded washers costs RM500 – RM1,200 on ClickBina's guides.
How do I make a metal roof quieter in rain?
Add insulation or foil under the sheet, a ceiling below, or choose an insulated sheet with a PU layer.
What should a metal roofing quotation list?
The product name and profile, thickness as BMT, coating and colour, fixing method, flashings and accessories, insulation, and removal of the old roof.

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